Services
Sourcing & Export of
Engineering products
We provide complete solution...
- Design & Engineering
- Material Analysis & recommendation
- Prototyping & samples
- Quality Management (APQP)
- Pilot batch production (PPAP)
- Logistics & Warehousing
- DOL services
| Ferrous | Non Ferrous (Al) | ||
|---|---|---|---|
|
Installed Capacity 2000Tons./ month Box size 25"x 25"x 16" |
•Cast or Grey Iron |
•High Pressure Die casting |
• Installed Capacity : 350MT/month • weight range : 0.5kgs to 4 kgs |
|
• Installed Capacity 500tons/ month • Box size 24"x 27"x 12" |
•SG or Ductile Iron |
•Gravity Die Casting |
• Installed Capacity : 150MT/month • weight range : 0.5kgs to 10 kgs |
|
• Installed Capacity 150tons/ month • Box size : open • Max single piece weight: 500kgs |
•Steel Castings •Ni hard & High Chrome |
•Low Pressure Die casting |
• Installed Capacity : 100MT/month • weight range : 0.5kgs to 3 kgs |
CI and Ductile Castings
( raw + machined)
- Cast Iron Grades
-- Ductile Iron: GGG40 – GGG70
-- Grey Iron: GG 20 – GG 30 - Molding Method: Machine Molding and Shell Molding
- Casting By Weight: 100 grams to 100 kgs single piece
- Casting By Dimension: Up to (600 X 550 X 400) mm
- Industries served: Mid volume suitable products for Automotive, Off Road Vehicle, Hydraulic, Transmission, Tractor and General Engineering industries.
- Typical Castings: Manifolds, Housings, Brackets, Rocker arms, shifter forks, gear shafts, valve body housings, rotors, hub, drums, braking parts, etc.
Steel Castings
- Steel Grades
-- Stainless steel
-- Corrosion resistant steel, Ni-hard, Hi-chrome alloy
-- Manganese steel – low & high grade - Molding Method: Co2, Air-set and No-bake
- Casting By Weight: 500 kgs single piece, radiographic quality
- Capacity: 1200 tons per annum
- Industries served: Earthmoving & Construction Equipment - Off Road Vehicle, Hydraulic, Railways, Oil & Gas and General Engineering industries.
- Typical Castings: Tooth points, Rippers, Sprockets, Adaptors, Knuckle, Brake shoe, Valve bodies, High pressure (5000Psi) valves, actuators, pulleys, safety blocks, etc.
Steel & SS Forgings
- Steel FORGINGS
-- HOT Forging / Warm & Cold Forgings
-- Ring Rolling - Machinery : Hammers, Upsetters, Mechanical Presses, Ring Rolling.
- Steel Materiial : Carbon / Alloy Steel / Stainless Steel
- Forging By Weight :
--100 gms to 50 kgs – HOT,
--50 gms to 500 gms – Warm & Cold,
--RINGS : O.D. 2.75” ~ 40” ; Width : 1” ~ 10” - Well Equipped Toolroom for making Dies.
- Quality : Spectro analysis, CMM, Metallurgical Lab
- Industries served : Automotive – 2 wheelers, Cars, MUVs, Commercial vehicles, Compressor, Valve Industry, Heavy engineering, Oil & Gas.
- Typical products : Crankshafts, Connecting rods, Levers, Brackets, Axle parts, Flanges & Hubs, Valve bodies.
Aluminium Die Castings
- Aluminium Alloys
-- AlSi132 / ADC12
-- LM24 / A380
-- AC2B / A360 /A363 / LM6 - Casting Processes: High Pressure Die Casting, Gravity die & Low pressure die casting.
- Casting By Weight: 100 gms to 5 kgs single piece
- Expertise: Castings can be supplied duly machined, surface coating like annodising, poweder coating or duly painted.
- Industries served: Automotive ( cars / motorbikes / commercial vehicles), Compressor parts, Lighting industry, Engine manufacturers, Hydraulic systems.
- Typical Castings: Cylinder heads, small blocks, transmission housings, valve bodies & blocks, brackets, pipes & adaptors, covers, crankcase, underbrackets, sink-housings, etc.
Sheet Metal Press Parts
- Press Parts – CRC
- Weight Range : 50 gms ~ 5 kgs ( 0.11 lbs ~ 11 lbs)
- Thickness Gauge : 3 to 8 (0.2391” ~ 0.1345”)
- Press Machinery : 20T to 400T Hydraulic presses
- Other Facilities : CNC Pipe Bending, Welding – Co2, Projection and spot welding. Making sub- assemlies
- Well Equipped Tool room for making Dies & fixtures
- Surface Treatments : Priming & Painting, Powder coating, Autophorectic CED.
- Industries served : Automotive – 2 wheelers, Cars, MUVs, Commercial vehicles, Engineering, Chemical.
- Typical parts : Brackets, Hinges, Tubes, Fittings, enclosures.
Rubber & Polymer parts
- Rubber & Polymer Parts
-- Rubber to Metal Bonded
-- Rubber to Teflon Bonded
-- TPU, TPV & TPE parts
-- Rubber Extrusion parts - Raw Material grades : NR, NBR, HNBR, CR, EPDM, PVC, MQ, FVMQ. Rubber Forming processes : Injection, Compression moulding, Extrusion & Transfer.
- Design, Development & Validation of rubber compounds with Mould making facility.
- Testing Facilities : Load v/s Deflection, Cyclic, Rheological test, Wide Temp +/- 50 deg C performance test, Oil & Air ageing test, Carbon Dispersion analysis.
- Industries served : Automotive – 2 wheelers, Cars, MUVs, Commercial vehicles, Allied Engineering, Material Handling.
- Typical parts : Bellows, Mountings, Ducts, Hoses, Engine parts, Chain guides, gaskets & Oil seals.
Basket of Engineering Solutions
- Concept Designing
Industrial Design & styling - Designing
Detail 3D CAD design & 2D manufacturing drawings - Analysis / Simulation
-- Static / Dynamic / Non linear
-- CFD - Prototyping
-- Conventional
-- RPT - Concept Validation
Optimization and functional validation - Mathematical Calculations
-- Empirical calculations - Tooling
-- Dies & Mold Design
-- Jig & Fixture design - Manufacturing
-- Process Feasibility Study
-- Ergonomics
-- Digital Manufacturing - Training & Support
Interactive Technical Documentation
-- Computer based training
- Product Design & Development
- 3D Modelling & 2D Drafting service
- Legacy data conversion
- CAD Data Migration
- Tool Design
- Reverse Engineering
- Plant layout, GA, Integration, detailing of M/c & Equipments
- Automation
- Animation
- Prototyping
- Sourcing & supply
- FE Mesh Modelling
- Structural Stress Analysis
- Impact / Crash Analysis
- Dynamic Stability Analysis
- Mechanism Simulation & design
- Fatigue Analysis / Durability test analysis
- Thermal Analysis
- NVH (Noise, Vibration & Harshness)
- Design validation / Testing & Certification of On Road / Off Road Vehicles, Eqpts & other Engg Products
- CFD Mesh Modelling
- Internal and External Aerodynamics
- Intake / exhaust manifolds
- Underhood Analysis
- Filtration and Exhaust Systems
- Steady as well as Transient flow
- HVAC
- Computational Aero Acoustics
- Electronic component cooling
- Combustion Simulation
- Rotary Machinery
- Multi – physics analysis
| Concept design and styling for vehicles | Seating systems analysis as per FMVSS |
| Full vehicle integration | Turnkey commercial vehicle and its components modeling project |
| Design and integration | Sheet metal forming simulation for Fuel tank |
| Full Instrument panel development from studio surface for MUV | Impact and Fatigue analysis for alloy wheels |
| Instrument Panel head Impact for MUV | Welding process interactive manual |
| Meshing and FEA setup assignments | Scanning and reverse engineering |
Within this business vertical, we help clients in their businesses, by catalyzing Technology upgradation programs, finding right partners for suitable JV , Mergers & Acquisition program, Business Diversification and many more services to facelift their business.
Small and Medium sized companies who need support on:
- Business Development
- Managing Business
- Managing Cash flow
- Operational efficiencies
- HR planning & people Training
- Organization upliftment programs
